Jul 19, 2011

Silver and its making



If you consider the electrolysis process that is carried out as of today in different prominent silver smelting plants, they are far ahead in their technology employed. It is not the same as what it was a couple of decades ago. Still the maximum form of purity obtained is of the order of 99.995 to 99.998 at the most. Purity to the order of third decimals is achievable by fine processes that are carried out in these sophisticated industrial plants.

The amounts of processes that are involved in achieving such a high quality of silver metal are quite extensive. The ore in its primary form has to be obtained in its pure state and then crushed in machineries to make them into fine powder. Bigger grain form of impurities that adds on to the ore during this initial process of crushing and pouring are easily eliminated from the ore as soon as they are scattered into the electrolytic bath.

The temperature inside the furnace is of the highest order so that the electrolytic reaction takes place to separate the purest form of metal from the impurities. The metal usually is deposited around the bottom of the anode in heaps. This molten metal is taken in the metal sample containers to test the sample in the laboratory for its ingredients. The amount of boron content is first tested as boron fluoride is added in the electrolytic furnace as a bath agent.

The excessive traces of boron tri fluoride or other components could make the metal to be of more brittle nature. Such a metal will not be suitable for ornamental and jewelry work as they are not malleable and ductile anymore. Still one can send such mistake batches to the sheet metal processing industries. The slightly brittle nature of the material will not be a constraint in that case.

The applications of the sheet metal industry are wide found. There are whole heap of products and commodities that are made out of these workshops. Applications might include making components for the automobile sector, engine spare parts, aircraft industry, naval accessories, ship building industries, weaponry and of many more kind.

Just after the laboratory tests are acceptable, the metal is then sucked out of the furnace opening by means of a metallic cruise that is operated by means of an electro mechanical crane. The molten metal is taken in the cruise to the cast room to be poured into metallic ingots. The byproduct is fine artistic silver ring, silver necklace, etc., what we see in the silver jewelry shops out there in the market.

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